Bench Notes – May 26, 2009 Tuesday Edition

bench notes_bd

  • Original G. Henle Music Engraving Plates Available for Purchase
  • 15% Music Teacher Discount on Most Music
  • Over-Stock Blowout
  • I’ve Never Seen This Before

 

Original G. Henle Music Engraving Plates Available for Purchase

G. Henle Engraving Plate G. Henle Vertag no longer hand-engraves their printing plates as computer notation programs have advanced. However you can own a piece of history. G. Henle is selling their vast inventory of Lead Engraving Plates. Retailing for $91.00 each plate is unique, however, you CANNOT order a specific title. You get whatever they send.

 

 

15 percent1 15% Music Teacher Discount on Most Music

Did you know that Music Teachers get a 15% discount on most music that we have in stock or order for you? 

  • Band Arrangements
  • Choral Arrangements
  • Method Books
  • Supplementary Materials

Plus we never charge shipping on orders we deliver by van to the school.

Stretch those budget dollars!!!

 

valve cleaning rod

Over-Stock Blowout

Trumpet Valve Cleaning Rod

Retail Price = $5.50

Normal BD Price = $4.40

OVER-STOCK PRICE = $2.99

While Supplies Last

 

Broken Kelly MP Shank Stuck in Trb I’ve Never Seen
This Before

Trombone comes in with a plastic Kelly Mouthpiece broken off in the mouthpiece receiver. Customer should be glad it was a trombone with a straight shot up the slide…a trumpet, baritone, tuba with limited or no access from the other end would have been MUCH harder to remove, which also meant it would have cost A LOT more t0 fix.  Even with straight access on this trombone, I had to be EXTREMELY careful not to damage the tapered leadpipe in the receiver side of the outside slide. 

Before Removal After Removal

Bench Notes – May 18, 2009

bench notes_bd

  • Brass Chemical Cleaning Now Available at Salisbury Music
  • King Musical Instrument Historical Site
  • Custom Sax Palm Key Risers
  • Contrabass Sax Quartet Video
  • Repair Tool of the Week  –  Screwdrivers

 

Brass Chemical Cleaning Now Available at Salisbury Music

Our High-Tech Chemical Tank Several months ago I attended a band instrument repair clinic in Norfolk, VA, where one of the clinicians talked about the "proper" way of cleaning the inside of brass instruments. Over the years there have been many theories and processes of chemical cleaning, but each had their issues. Due to those issues Salisbury Music has never been an advocate of "chemical cleaning". The clinician, Ken Skitch, had a trombone customer that also happened to own a chemical company. One day, while the customer was in the store he asked Ken how he "cleaned" the inside of brass instruments. After Ken explained the process he used, the customer told him he was doing it all wrong, and would get back to him. Long story short, Ken and the customer developed a brass cleaner that effectively cleans the crud and gunk out of the inside of a brass instrument, without etching or degrading the structural material of the instrument, whether it’s brass, nickel or silver. This solution is safe with lacquer and plated instruments.

One of the more common problems with brass instruments I have been seeing recently is the corrosion and degradation of the brass from the "junk" that’s not getting effectively cleaned out. This is even more evident on newer instruments that have less metal mass than older sturdier instruments. Compare a 30-year-old Olds Ambassador Baritone to a new Jupiter Baritone and you’ll see exactly what I’m talking about.

Salisbury Music is now proud to offer this "chemical-cleaning" service to the customers on the Eastern Shore. While our system is hardly high tech, we are now able to chemically clean the inside of the following instruments:

  • trumpets
  • trombones
  • mellophones
  • marching brass
  • french horns
  • baritones/euphoniums
  • saxophone bodies

Basically anything other than tubas at this stage, although we may be able to fit small 3/4 tubas in our tank, but we’ll have to see.

Below are some before and after pictures of a trumpet we chemically cleaned. If you have any questions or would like more information, feel free to contact me.

BEFORE                                                    AFTER

bundy_before1 bundy_after1

bundy_before2 bundy_after2

 

 

KING MUSICAL INSTRUMENTS

King Musical Instrument Historical Site

This is a very cool website I stumbled across on the history of King Musical Instruments.

Check it out HERE

 

Custom Sax Palm Key Risers

Custom Palm Key Risers

A typical problem with saxophones is the height (or lack of) of the palm keys, that are played with the left hand. Depending on the size of the players hand, theses keys are sometimes quite below the palm of the hand. Adding Palm Key Risers is a fairly simple customization, allowing a player with larger hands to have a better “feel” for the instrument. In the pictures are the Custom Palm Key Risers I made for my personal sax (Yamaha YTS-875 Custom Series Tenor). These risers are made from a polymer material, baked to Custom Palm Key Risersharden them, and then lightly glued on. They are completely removable, should the player ever wish to sell the instrument or need to remove them for some reason. They are available in a variety of colors, mine just happen to be yellow.

Contrabass Sax Quartet Video

Piece for 4 Contrabass Saxophones (More specifically, 2 Eb Contrabass Saxophones, 1 Eb Tubax and one Bb Subcontrabass Tubax)
Written by Adam Gilberti, performed at UCLA by Jay C. Easton, Grant Green, Blaise Garza, and Adam Gilberti.

 

Repair Tool of the Week –   Screwdrivers

screwdriversPictured are just some of the screwdrivers I use in the repairing of band instruments. The 3 Red-Topped on the left are Wiha Phillips head screwdrivers. The other 11 multi-color top screwdrivers are Kraus slotted screwdrivers. These are screwdrivers made specifically for the band instrument repair trade. The colored tops are interchangeable, and I use the colors to denote what size blade each screwdriver is. That way if I’m using a green-topped screwdriver and need a longer or shorter length, it’s very easy to grab the correct one. Using the correct blade width is critical so that I don’t damage the slot in the screw/rod, or have the screwdriver slip out of the slot.

  • RED – Blade width=.060” x 1.5” length
    (used on flute/oboe adjustment screws)
  • GREEN – Blade width = .070” x 1.5”, 3”, & 6” lengths
    (rods on smaller woodwinds)
  • PURPLE – Blade width = .085” x 3” & 6” lengths
    (headless pivot screws on smaller woodwinds, smaller rods on saxes)
  • BLACK – Blade width =   .100” x 3” & 6” lengths
    (headed pivot screws on smaller woodwinds, stack rods on saxes)
  • GOLD – Blade width = .125 x 1.5” & 6”lengths
    (headed pivot screws on saxes and other large woodwinds)
  • BLUE – Blade width = .156 x 4” length
    (large pivot screws and flute pad screws)

Want to own a set?

Each screwdriver body, colored top, & blade costs me approximately $39.

Bench Notes – May 11, 2009

bench notes_bd

  • Summer Repairs
  • Over-Stock Blowout – Evans 14” Snare-Side Head
  • Strange but Real – War Tubas
  • Repair Tip –  What I Would Put In A Band Director Repair Kit
  • Repair Tool of the Week  – Jett Sett

 

Summer Repairs

trumpet_summerSummer Repair time is right around the corner. It’s hard to believe, but we (Salisbury Music) only have about 7 weeks from the end of school until summer band camps start, so, here’s some hints to make the process go smoother:

 

  1. The earlier the better
  2. Be specific on what type of work you want done
  3. If certain instruments are needed sooner, let us know that
  4. Instruments you aren’t currently can be brought in before school ends

 

Over-Stock Blowout

image

Evans S14H20 Snare Head

Retail Price = $18.95

Normal BD Price = $15.16

OVER-STOCK PRICE = $11.50

While Supplies Last

 

Strange But Real – War Tubas

image

Japanese War Tubas – Actually a type of Acoustic Locator for detecting aircraft before the invention of Radar. (I don’t have a dent ball that big)

 

Repair Tip –  What I Would Put In A Band Director Repair Kit

In my opinion, most band director repair kits have a lot of what you don’t need, and not much of what you do need. Here’s what I would put in a BD Repair Kit:

  1. assorted screwdrivers – slotted & Phillips
  2. mouthpiece puller – fairy costly, but indispensible IMHO
  3. plain ordinary glue sticks – can be melted with lighter or torch, to put back pads that have fallen out
  4. white Teflon tape – for tenons, neck corks, flute head corks
  5. good quality black electrical tape – for broken/unsoldered braces, covering tone holes, leaking water keys, etc.
  6. spring hook – for putting springs back in position (I can get this for you)
  7. rubber bands
  8. small cable ties – for attaching key guards that are missing screws(better than paper clips)
  9. pipe cleaners – can be used for attaching key guards, as well as cleaning our hinge tubing before re-oiling
  10. key oil – with needle applicator
  11. lighter – although flame dances around a lot
  12. pencil torch – be EXTREMELY careful if you go this route. VERY HOT  – will melt plastic in a hurry, singe corks, surrounding pads, etc.
  13. reed & brass mouthpiece brushes
  14. valve cleaning rod – looks like a flute cleaning rod, just shorter with a loop at the end
  15. flute cleaning rod
  16. rags, etc. (I also cut paper towels into 6 pieces, which give me a 4"x6" mini towel)
  17. pliers – whatever you use make sure they have smooth jaws
  18. clear finger nail polish – for screws that keep backing out

 

Repair Tool of the Week – Jett Sett

Jett Sett is a heat-malleable ceramic plastic. So, what does that mean? Basically I can heat up Jett Sett in hot water, form it into whatever shape I wish, then after use, it can be re-heated and used again and again. At room temperature, Jett Sett is hard as a rock, but heated up in hot water, Jett Sett has the consistency of modeling clay.

In the pictures below, I’m using Jett Sett to make a mold of the inside of a stuck tuning slide. After the Jett Sett hardens, I can then use a hammer to safely hammer the slide out. The mold provides equal support around the radius of the slide, preventing any damage to the slide itself.  (Just a note, there’s a few things I’ve done to the slide to help loosen the corrosion prior to hammering out)

Jett Sett Pellets Jett Sett Heating

Jett Sett formed Jett Sett mold

This is very cool stuff!

Bench Notes – May 4, 2009

bench notes_bd

  • DINKLES Shoes HOLD Prices for 2009
  • Dead Stock Blowout – Yamaha Bari Sax Mouthpiece
  • Flute/Clarinet Repair Clinic Recap
  • Contrabass French Horn Video
  • Repair Tip –  Clarinet/Sax  Mouthpiece Nicks
  • Repair Tool of the Week  – Leak Lights

 

dinkles DINKLES Shoes HOLD Prices for 2009

For those of you using the Vanguard, the Glide, or the Formal, Dinkles is holding price levels for 2009 at the same level as 2008, so Salisbury Music will hold prices on these shoes as well.

Dinkle Vanguard Marching Shoe DINKLES are currently being used by :

  • The Holy Name Cadets
  • The Blue Coats
  • The Crossman
  • Spirit of JSU
  • University of Maryland
  • Westchester University
  • Plus Many More

 

Dead Stock Blowout – Yamaha Bari Sax Mouthpiece

image

Retail Price = $59.95

Normal BD Price = $47.95

BLOWOUT PRICE = $39.99

Only One Available & MP Only

 

 

 

woodwind repair SU 042009 Flute/Clarinet Repair Clinic Recap

As I told you last week, I was invited to speak to the Instrument Methods Class at Salisbury University last week.  I talked with the students about many aspects of repairing flutes and clarinets. At point’s I covered other instruments, but kept the talk mostly to the upper woodwinds. Below is the hand out I gave out. Feel free to download. It is a PDF file.

Download Clinic Handout

Contrabass French Horn Video

YIKES! 5 Valves no less!

 

Repair Tip – Clarinet/Sax Mouthpiece Nicks

mouthpiece chips

Ever have a clarinet or sax play GREAT one day, then almost totally not play the next day?  One of the things I always check on clarinets and saxes is the condition of the tip of the mouthpiece. It is amazing how a small nick or chip in the tip of the mouthpiece can dramatically change the playing characteristics of an instrument. Mouthpieces get dropped, and often the result is a chipped or nicked mouthpiece tip. Chips or nicks in the rail(s), the flat sides running down to where the reed clamps on, can also have an effect, but not nearly as much as a nick in the tip. Solution? Unfortunately, replacement of the MP.

 

Repair Tool of the Week

– Leak Lights

Leak Lights

My collection of Leak Lights

Leak lights are used in woodwind repair to detect pad coverage problems. The light is inserted into the instrument, so that we can see where the pad is not properly covering the tone hole. Where light is leaking out, air will also leak out

Leak Lights

  • Top 2 – Blue Neon bulbs used for flutes and piccolos. The light intensity is dramatically less than fluorescent bulbs, which can bleed through white flute pads. These neon bulbs are actually under-dash car neon bulbs used in high-end car audio customizing shops.  The repair guys at Music & Arts clued me into these.
  • Middle – 12 Inch Fluorescent saxophone leak light. This is the staple of the industry.  They also come in 6” & 20” versions.
  • Bottom 2 – Old School incandescent bulbs. I still use these for bari saxes (bari’s have no access at the top to insert a long bulb)